Development of Electric Drive Control System in SoMachine (Schneider Electric)

Authors

  • Maria Sukhonos O. M. Beketov National University of Urban Economy in Kharkiv
  • Vladyslav Pliuhin O. M. Beketov National University of Urban Economy in Kharkiv
  • Yevgen Tsegelnyk O. M. Beketov National University of Urban Economy in Kharkiv
  • Oleksii Slovikovskyi National University of Life and Environmental Sciences of Ukraine
  • Viktoriia Varvianska National Technical University “Kharkiv Polytechnic Institute”

DOI:

https://doi.org/10.33042/2079-424X.2022.61.3.03

Keywords:

frequency converter, controller, human interface device, control system, overhead crane, electric drive, transients, SoMachine

Abstract

This paper is devoted to the disclosure of opportunities for the development of an electric drive control system based on frequency converters manufactured by Schneider Electric. The paper contains the results of practical experience in the manufacture of hardware, parameterization and programming of the control system. As a control object, a bridge crane with main hoist, auxiliary hoist and carriage movement mechanisms is considered. This crane was developed and assembled by the authors and is used for teaching students, conducting research by graduate students and scientists. Despite the availability of materials on this topic, the paper aims to provide a complete description of the system from sensors and controller to visualization and connectivity. Provides debugging information for the ATV930, ATV 320, Magelis HMISTU855 touch panel, and M241 controller. The development of the dispatching control system for the crane mechanisms was carried out using SoMachine (control part) and Vijeo Designer (visualization part) software. Recording of experimental data and parameterization of frequency converters is performed in SoMove software. This paper will be useful both for academic purposes in teaching students, researchers, as well as for motorers of industrial enterprises.

Author Biographies

Maria Sukhonos, O. M. Beketov National University of Urban Economy in Kharkiv

D.Sc., Professor, Vice-Rector for Scientific Work

Vladyslav Pliuhin, O. M. Beketov National University of Urban Economy in Kharkiv

D.Sc., Professor, Department of Urban Power Supply and Consumption Systems

Yevgen Tsegelnyk, O. M. Beketov National University of Urban Economy in Kharkiv

Ph.D., Senior Researcher, Department of Automation and Computer-Integrated Technologies

Oleksii Slovikovskyi, National University of Life and Environmental Sciences of Ukraine

Postgraduate Student, Department of Automation and Robotic Systems named by I. Martynenko

Viktoriia Varvianska , National Technical University “Kharkiv Polytechnic Institute”

Senior Lecturer, Department of Industrial and Biomedical Electronics

References

Schneider Electric. (2017). Frequency converters Altivar Machine ATV320.

Schneider Electric. (2017). Altivar Machine ATV320. Preverters with speed regulation for asynchronous and synchronous motors. Programming guide.

Schneider Electric. (2016). Altivar Process. ATV930, ATV950, ATV960, ATV980 frequency converters. Programming guide.

Schneider Electric. (2016). Altivar Process Variable Speed Drives ATV930, ATV950. Installation Manual.

Schneider Electric. (2017). Modicon M241 Logic Controller Hardware Guide.

Schneider Electric. (2018). Modicon M241 Logic Controller Programming Guide.

Schneider Electric. (2014). Material Handling Conveying M241 Project Template User Guide.

Schneider Electric. (2020). Harmony Sto and Stu. Compact Color HMI Panels from 3.5 “To 5.7” Screen.

Schneider Electric. (2011). SoMachine – PLC Time. Example Guide.

Sărăcin, C.G., Deaconu, I.D., & Chirilă, A.I. (2019). Educational platform dedicated to the study of program-mable logic controllers and the human-machine interface. In 2019 11th International Symposium on Advanced Topics in Electrical Engineering (ATEE) (pp. 1–4). IEEE. https://doi. org/10.1109/ATEE.2019.8725021

Schneider Electric. (2016). SoMachine. Program-ming guide.

Schneider Electric. (2017). SoMachine Industrial Ethernet User Guide.

Schneider Electric. (2014). Vijeo Designer Tutorial.

Aksonov, Y., Tsegelnyk, Y., Piddubnyi, O., Kombarov, V., Plankovskyy, S., & Piddubna, L. (2022). Interactive design of CNC equipment operator panels. International Journal of Mechatronics and Applied Mechanics, 2022(12), 156–162. https://doi.org/10.17683/ijomam/issue12.23

Hughes, A., & Drury, B. (2019). Electric Motors and Drives. Newnes. https://doi.org/10.1016/C2017-0-03226-3

Schneider, E.D. (2001). The role of an electric machine controller in a hybrid powertrain-functional, physical, and expertise issues for component and system suppliers. In IEMDC 2001. IEEE International Electric Machines and Drives Conference (Cat. No. 01EX485) (pp. 170–172). IEEE. https://doi.org/10.1109/IEMDC.2001.939293

Videt, A., Messaoudi, M., Idir, N., Boulharts, H., & Vang, H. (2015). PWM strategy for common-mode voltage reduction in three-phase variable-speed drives with active front end. In 2015 5th International Electric Drives Production Conference (EDPC) (pp. 1–7). IEEE. https://doi.org/10.1109/EDPC.2015.7323208

Khrebtova, O., Zachepa, I., Zachepa, N., & Khrebtova, A. (2022). The control system of the electric drive mechanism for lifting the shutter of a drainage dam using fuzzy logic. In 2022 IEEE 4th International Conference on Modern Electrical and Energy System (MEES) (pp. 1–6). IEEE. https://doi.org/10.1109/MEES58014.2022.10005753

Chen, Q., Liegmann, E., Stolze, P., & Kennel, R. (2021). Design guidelines of rapid control prototyping systems for power electronics and electrical drives. In 2021 IEEE International Conference on Predictive Control of Electrical Drives and Power Electronics (PRECEDE) (pp. 668–673). IEEE. https://doi.org/10.1109/PRECEDE51386.2021.9680975

Pillai, S., Chaudhuri, S., Matani, S., Gupta, A., Gupta, S., & Hatua, K. (2020). Parameter estimation in sensorless vector controlled induction motor drives. In 2020 IEEE International Conference on Power Electronics, Drives and Energy Systems (PEDES) (pp. 1–6). IEEE. https://doi.org/10.1109/PEDES49360.2020.9379814

Cosovic, M., & Smaka, S. (2015). Design of initial topology of interior permanent magnet synchronous machine for hybrid electric vehicle. In 2015 IEEE International Electric Machines & Drives Conference (pp. 1658–1664). IEEE. https://doi.org/10.1109/IEMDC.2015.7409286

Chen, D., & Chen, Y. (2012). Step-up AC voltage regulators with high-frequency link. IEEE Transactions on Power Electronics, 28(1), 390–397. https://doi.org/10.1109/TPEL.2012.2197829

Chen, L., Wang, X., Liu, C., Xia, Y., Chen, M., & DeDoncker, R.W. (2019). Modified current regulator for high-power traction motor with low sampling frequency to operating frequency ratio. In 2019 22nd International Conference on Electrical Machines and Systems (ICEMS) (pp. 1–6). IEEE. https://doi.org/10.1109/ICEMS.2019.8922037

Kato, M., & Itoh, J.I. (2017). Stabilization method of current regulator for electric vehicle motor drive systems under motor parameter mismatch conditions. In 2017 IEEE Applied Power Electronics Conference and Exposition (APEC) (pp. 599–606). IEEE. https://doi.org/10.1109/APEC.2017.7930755

Wang, D.W., Zuo, S.Q., Li, C.J., & Song, C. (2016). Self-tuning method for PI regulators of PMSM servo system based on frequency-response characteristic. In 2016 19th International Conference on Electrical Machines and Systems (ICEMS) (pp. 1–6). IEEE.

Vladimir, P., & Dmitry, S. (2018). To issue of designing scalar closed-loop controllers for frequency controlled induction motor drives. In 2018 17th International Ural Conference on AC Electric Drives (ACED) (pp. 1–4). IEEE. https://doi.org/10.1109/ACED.2018.8341708

Wang, X., Chai, J., & Wang, Z. (2005). Research on parallel operation characteristics of variable frequency synchronous-motor-generator (SMG). In 2005 International Conference on Electrical Machines and Systems (Vol. 1, pp. 72–75). IEEE. https://doi.org/10.1109/ICEMS.2005.202487

Sumner, M., & Asher, G.M. (1993). The development of a complete self-commissioning, self-tuning vector controlled drive. In IEE Colloquium on Developments in Real-Time Control for Induction Motor Drives (pp. 4–1). IET.

Omara, A.M., Sleptsov, M., & Diab, A.A.Z. (2018). Cascaded fuzzy logic based direct torque control of interior permanent magnet synchronous motor for variable speed electric drive systems. In 2018 25th International Workshop on Electric Drives: Optimization in Control of Electric Drives (IWED) (pp. 1–6). IEEE. https://doi.org/10.1109/IWED.2018.8321386

Sangsefidi, Y., Ziaeinejad, S., & Mehrizi-Sani, A. (2015). A new two-motor drive to control a two-phase induction motor and a DC motor. In 2015 IEEE International Electric Machines & Drives Conference (pp. 818–822). IEEE. https://doi.org/10.1109/IEMDC.2015.7409154

Zhurov, I., Bayda, S., & Florentsev, S. (2021). Modeling of a diesel locomotive induction motor drive with the field-oriented control when operating in a limited voltage and high rotation frequency mode. In 2021 28th International Workshop on Electric Drives: Improving Reliability of Electric Drives (IWED) (pp. 1–5). IEEE. https://doi.org/10.1109/IWED52055.2021.9376322

Zhang, J., Li, H., Li, Z., & Zhang, Z. (2022). Predictive Power Factor Control of Induction Motor Drives. In 2022 International Symposium on Power Electronics, Electrical Drives, Automation and Motion (pp. 106–111). IEEE. https://doi.org/10.1109/SPEEDAM53979.2022.9842246

Carlet, P.G., Favato, A., Bolognani, S., & Dörfler, F. (2022). Data-driven continuous-set predictive current control for synchronous motor drives. IEEE Transactions on Power Electronics, 37(6), 6637–6646. https://doi.org/10.1109/TPEL.2022.3142244

Dominic, D.A., & Chelliah, T.R. (2015). Analysis of energy optimal controlled induction motor drives under

sensor fault. In 2015 IEEE 11th International Conference on Power Electronics and Drive Systems (pp. 358–362). IEEE. https://doi.org/10.1109/PEDS.2015.7203526

Vukosavic, S.N. (2013). Electrical Machines. Power Electronics and Power Systems. Springer. https://doi. org/10.1007/978-1-4614-0400-2

Pratama, D., Anisah, M., & Setiyadi, K. (2022). The three phase induction motor test using MATLAB 2021b/SIMULINK at Bukit Energi Servis Terpadu, Ltd. International Journal of Research in Vocational Studies (IJRVOCAS), 1(4), 60–65. https://doi.org/10.53893/ijrvocas.v1i4.84

Downloads

Published

2022-12-30

How to Cite

Sukhonos, M., Pliuhin, V., Tsegelnyk, Y., Slovikovskyi, O., & Varvianska , V. (2022). Development of Electric Drive Control System in SoMachine (Schneider Electric) . Lighting Engineering & Power Engineering, 61(3), 93–106. https://doi.org/10.33042/2079-424X.2022.61.3.03

Issue

Vol. 61 No. 3 (2022): Lighting Engineering & Power Engineering

Section

Power Engineering

License

Copyright (c) 2023 Lighting Engineering & Power Engineering

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

The authors that are published in this journal agree with the following terms:

  • The authors reserve the right of authorship of his work and pass to the journal the right of first publication of this work is licensed under a Creative Commons Attribution License, which allows others to freely distribute published work with reference to authors of original works and works first published in this journal.
  • The authors have the right to enter into a separate additional agreement for non-exclusive distribution of work in the form in which it was published in the magazine (for example, to place work in electronic storage agencies or publish as part of the monograph), providing the reference to the first publication in this journal.
  • Journal policy allows and encourages the placement by the authors on the Internet (eg, in storage facilities or personal websites) the manuscript of the works before the submission of the manuscript to the editor as well as during its editorial processing, as it contributes to productive scientific discussion and has a positive impact on efficiency and dynamics citing published work (see. The Effect of Open Access).