Digital Twins of Different Types Electrical Machines

Authors

  • Vladyslav Pliuhin O.M. Beketov National University of Urban Economy in Kharkiv https://orcid.org/0000-0003-4056-9771
  • Yevgen Tsegelnyk O. M. Beketov National University of Urban Economy in Kharkiv
  • Oleksii Slovikovskyi The National University of Life and Environmental Sciences of Ukraine in Kyiv

DOI:

https://doi.org/10.33042/2079-424X.2024.63.2.01

Keywords:

Digital Twin, Induction Motor, Synchronous Machine, Permanent Magnet, DC Machine, Simulation, Transients

Abstract

This paper aims to address key considerations in building digital twins for some of the most commonly used electrical machines, including the Induction Machine with a Squirrel Cage Rotor, DC Machine with Linear Electrical Excitation, DC Machine with Permanent Excitation, Synchronous Machine with Electrical Excitation and Damper, and Synchronous Machine with Permanent Excitation and Damper. These machines, critical across various industries, require precise modeling and real-time monitoring to optimize their performance and lifespan. The development of digital twins for these machines involves creating virtual representations that dynamically mirror their physical counterparts, using real-time data from sensors and advanced simulation techniques. Each machine type presents unique challenges for the digital twin, such as accurately capturing the electromagnetic interactions in the squirrel cage rotor or modeling the excitation systems in synchronous and DC machines. This paper investigates the methodologies for overcoming these challenges, focusing on data acquisition, mathematical modeling, real-time analytics, and predictive diagnostics. The paper also highlights the benefits of digital twin technology, including enhanced operational efficiency, reduced downtime through predictive maintenance, and optimized control under varying load conditions. Additionally, it discusses the integration of digital twins into broader Industrial Internet of Things (IIoT) frameworks, paving the way for more connected and autonomous industrial environments. The findings in this paper provide valuable insights for both researchers and engineers seeking to implement digital twins in electrical machine systems, contributing to improved industrial automation and machine lifecycle management.

Author Biographies

Vladyslav Pliuhin, O.M. Beketov National University of Urban Economy in Kharkiv

D.Sc., Full Professor, the head of the department “Urban Electrical Energy Supply and Consumption Systems”

Yevgen Tsegelnyk, O. M. Beketov National University of Urban Economy in Kharkiv

Ph.D., Senior Researcher
Department of Automation and Computer-Integrated Technologies

Oleksii Slovikovskyi, The National University of Life and Environmental Sciences of Ukraine in Kyiv

Postgraduate Student,
Department of Automation and Robotic Systems named by I. Martynenko

References

Reed, S., Löfstrand, M., & Andrews, J. (2021). Modelling cycle for simulation digital twins. Manufacturing Letters, 28, 54–58. https://doi.org/10.1016/j.mfglet.2021.04.004

Gehrmann, C., & Gunnarsson, M. (2019). A digital twin based industrial automation and control system security architecture. IEEE Transactions on Industrial Informatics, 16(1), 669–680. https://doi.org/10.1109/TII.2019.2938885

Qi, Q., Tao, F., Hu, T., Anwer, N., Liu, A., Wei, Y., ... & Nee, A.Y. (2021). Enabling technologies and tools for digital twin. Journal of Manufacturing Systems, 58, 3–21. https://doi.org/10.1016/j.jmsy.2019.10.001

Brovkova, M., Molodtsov, V., & Bushuev, V. (2021). Implementation specifics and application potential of Digital Twins of technological systems. The Inter-national Journal of Advanced Manufacturing Technology 117, 2279–2286. https://doi.org/10.1007/s00170-021-07141-z

Mahmoodian, M, Shahrivar, F, Setunge, S, & Mazaheri, S. (2022). Development of digital twin for intelligent maintenance of civil infrastructure. Sustainability, 14(14), 8664. https://doi.org/10.3390/su14148664

Cimino, C., Negri, E., & Fumagalli, L. (2019). Re-view of digital twin applications in manufacturing. Computers in Industry, 113, 1–15. https://doi.org/10.1016/j.compind.2019.103130

Sinner, P., Daume, S., Herwig, C., & Kager, J. (2020). Usage of digital twins along a typical process development cycle. In C. Herwig, R. Pörtner, J. Möller (Eds.), Digital Twins. ABE, vol. 176 (pp. 71–96). Springer. https://doi.org/10.1007/10_2020_149

Kritzinger, W., Karner, M., Traar, G., Henjes, J., & Sihn, W. (2018). Digital twin in manufacturing: A categorical literature review and classification. IFAC-PapersOnline, 51(11), 1016–1022. https://doi.org/10.1016/j.ifacol.2018.08.474

Brandtstaedter, H., Ludwig, C., Hübner, L., Tsouchnika, E., Jungiewicz, A., & Wever, U. (2018). Digital twins for large electric drive trains. In 2018 Petroleum and chemical industry conference Europe (PCIC Europe) (pp. 1–5). IEEE. https://doi.org/10.23919/PCICEurope.2018.8491413

Rasheed, A., San, O., & Kvamsdal, T. (2020). Digital twin: Values, challenges and enablers from a modeling perspective. IEEE Access, 8, 21980–22012. https://doi.org/10.1109/ACCESS.2020.2970143

Hartmann, D., Herz, M., & Wever, U. (2018). Model order reduction a key technology for digital twins. In W. Keiper, A. Milde, S. Volkwein (Eds.), Reduced-Order Modeling (ROM) for Simulation and Optimization (pp. 167–179). Springer. https://doi.org/10.1007/978-3-319-75319-5_8

Adamou, A.A., & Alaoui, C. (2023). Energy efficiency model-based digital shadow for induction motors: towards the implementation of a digital twin. Engineering Science and Technology, an International Journal, 44, 101469. https://doi.org/10.1016/j.jestch.2023.101469

Pliugin, V., Petrenko, O., Grinina, V., Grinin, O., & Yehorov, A. (2017). Imitation model of a high-speed induction motor with frequency control. Electrical Engineering & Electromechanics, 6, 14–20. https://doi.org/10.20998/2074-272x.2017.6.02

Pliuhin, V., Zablodskiy, M., Sukhonos, M., Tsegelnyk, Y., & Piddubna, L. (2023). Determination of massive rotary electric machines parameters in ANSYS RMxprt and ANSYS Maxwell. In O. Arsenyeva, et al. (Eds.), Smart Technologies in Urban Engineering. STUE 2022. LNNS, vol. 536 (pp. 89–201). Springer. https://doi.org/10.1007/978-3-031-20141-7_18

Pliuhin, V., Tsegelnyk, Y., Plankovskyy, S., Aksonov, O., & Kombarov, V. (2023). Implementation of induction motor speed and torque control system with reduced order model in ANSYS Twin Builder. In D.D. Cioboată (Eds.). International Conference on Reliable Systems Engineering (ICoRSE) - 2023. ICoRSE 2023. LNNS, vol. 762 (pp. 514–531). Springer. https://doi.org/10.1007/978-3-031-40628-7_42

Pliuhin, V., Aksonov, O., Tsegelnyk, Y., Plankovskyy, S., Kombarov, V., & Piddubna, L. (2021). Design and simulation of a servo-drive motor using ANSYS Electromagnetics. Lighting Engineering & Power Engineering, 60(3), 112–123. https://doi.org/10.33042/2079-424X.2021.60.3.04

Pliuhin, V., Zaklinskyy, S., Plankovskyy, S., Tsegelnyk, Y., Aksonov, O., & Kombarov, V. (2023). A digital twin design of induction motor with squirrel-cage rotor for insulation condition prediction. International Journal of Mechatronics and Applied Mechanics, 2023(14), 185–191. https://doi.org/10.17683/ijomam/issue14.22

Bensalem, Y., & Abdelkrim, M.N. (2016). Modeling and simulation of induction motor based on finite element analysis. International Journal of Power Electronics and Drive Systems, 7(4), 1100–1109. https://doi.org/10.11591/ijpeds.v7i4.pp1100-1109

Mersha, T.K., & Du, C. (2021). Co-simulation and modeling of PMSM based on ANSYS software and Simulink for EVs. World Electric Vehicle Journal, 13(1), 4. https://doi.org/10.3390/wevj13010004

Ferkova, Z. (2014). Comparison of two-phase induction motor modeling in ANSYS Maxwell 2D and 3D program. In 2014 ELEKTRO (pp. 279–284). IEEE. https://doi.

org/10.1109/ELEKTRO.2014.6848902

Tikhonova, O., Malygin, I., & Plastun, A. (2017). Electromagnetic calculation for induction motors of various designs by “ANSYS maxwell. In 2017 International Conference on Industrial Engineering, Applications and Manufacturing (ICIEAM) (pp. 1–5). IEEE. https://doi.org/10.1109/ICIEAM.2017.8076294

ANSYS Inc. (2022). ANSYS Twin Builder Reference Guide.

Schilders, W. (2008). Introduction to model order reduction. In W. Schilders, H.A. Vorst, J. Rommes (Eds.), Model Order Reduction: Theory, Research Aspects and Applications. MATHINDUSTRY, vol. 13 (pp. 3–32). Springer. https://doi.org/10.1007/978-3-540-78841-6_1

Li, X., Niu, W., & Tian, H. (2024). Application of digital twin in electric vehicle powertrain: A review. World Electric Vehicle Journal, 15(5), 208. https://doi.org/10.3390/wevj15050208

Duan, H., & Tian, F. (2020). The development of standardized models of digital twin. IFAC-PapersOnLine, 53(5), 726–731. https://doi.org/10.1016/j.ifacol.2021.04.164

Guinea-Cabrera, M.A., & Holgado-Terriza, J.A. (2024). Digital twins in software engineering – A systematic literature review and vision. Applied Sciences, 14(3), 977. https://doi.org/10.3390/app14030977

Guo, H., Wang, S., Shi, J., Ma, T., Guglieri, G., Jia, R., & Lizzio, F. (2024). Dynamically updated digital twin for prognostics and health management: Application in permanent magnet synchronous motor. Chinese Journal of Aeronautics, 37(6), 244–261. https://doi.org/10.1016/j.cja.2023.12.031

Liu, L., Guo, Y., Yin, W., Lei, G., & Zhu, J. (2022). Design and optimization technologies of permanent magnet machines and drive systems based on digital twin model. Energies, 15(17), 6186. https://doi.org/10.3390/en15176186

Ibrahim, R.A., & Zakzouk, N.E. (2022). A PMSG wind energy system featuring low-voltage ride-through via mode-shift control. Applied Sciences, 12(3), 964. https://doi.org/10.3390/app12030964

Ibrahim, M., Rjabtšikov, V., & Gilbert, R. (2023). Overview of digital twin platforms for EV applications. Sensors, 23(3), 1414. https://doi.org/10.3390/s23031414

Downloads

Published

2024-08-30

How to Cite

Pliuhin, V., Tsegelnyk, Y., & Slovikovskyi, O. (2024). Digital Twins of Different Types Electrical Machines. Lighting Engineering & Power Engineering, 63(2), 35–45. https://doi.org/10.33042/2079-424X.2024.63.2.01