Digital Twins of Different Types Electrical Machines
DOI:
https://doi.org/10.33042/2079-424X.2024.63.2.01Keywords:
Digital Twin, Induction Motor, Synchronous Machine, Permanent Magnet, DC Machine, Simulation, TransientsAbstract
This paper aims to address key considerations in building digital twins for some of the most commonly used electrical machines, including the Induction Machine with a Squirrel Cage Rotor, DC Machine with Linear Electrical Excitation, DC Machine with Permanent Excitation, Synchronous Machine with Electrical Excitation and Damper, and Synchronous Machine with Permanent Excitation and Damper. These machines, critical across various industries, require precise modeling and real-time monitoring to optimize their performance and lifespan. The development of digital twins for these machines involves creating virtual representations that dynamically mirror their physical counterparts, using real-time data from sensors and advanced simulation techniques. Each machine type presents unique challenges for the digital twin, such as accurately capturing the electromagnetic interactions in the squirrel cage rotor or modeling the excitation systems in synchronous and DC machines. This paper investigates the methodologies for overcoming these challenges, focusing on data acquisition, mathematical modeling, real-time analytics, and predictive diagnostics. The paper also highlights the benefits of digital twin technology, including enhanced operational efficiency, reduced downtime through predictive maintenance, and optimized control under varying load conditions. Additionally, it discusses the integration of digital twins into broader Industrial Internet of Things (IIoT) frameworks, paving the way for more connected and autonomous industrial environments. The findings in this paper provide valuable insights for both researchers and engineers seeking to implement digital twins in electrical machine systems, contributing to improved industrial automation and machine lifecycle management.
References
Reed, S., Löfstrand, M., & Andrews, J. (2021). Modelling cycle for simulation digital twins. Manufacturing Letters, 28, 54–58. https://doi.org/10.1016/j.mfglet.2021.04.004
Gehrmann, C., & Gunnarsson, M. (2019). A digital twin based industrial automation and control system security architecture. IEEE Transactions on Industrial Informatics, 16(1), 669–680. https://doi.org/10.1109/TII.2019.2938885
Qi, Q., Tao, F., Hu, T., Anwer, N., Liu, A., Wei, Y., ... & Nee, A.Y. (2021). Enabling technologies and tools for digital twin. Journal of Manufacturing Systems, 58, 3–21. https://doi.org/10.1016/j.jmsy.2019.10.001
Brovkova, M., Molodtsov, V., & Bushuev, V. (2021). Implementation specifics and application potential of Digital Twins of technological systems. The Inter-national Journal of Advanced Manufacturing Technology 117, 2279–2286. https://doi.org/10.1007/s00170-021-07141-z
Mahmoodian, M, Shahrivar, F, Setunge, S, & Mazaheri, S. (2022). Development of digital twin for intelligent maintenance of civil infrastructure. Sustainability, 14(14), 8664. https://doi.org/10.3390/su14148664
Cimino, C., Negri, E., & Fumagalli, L. (2019). Re-view of digital twin applications in manufacturing. Computers in Industry, 113, 1–15. https://doi.org/10.1016/j.compind.2019.103130
Sinner, P., Daume, S., Herwig, C., & Kager, J. (2020). Usage of digital twins along a typical process development cycle. In C. Herwig, R. Pörtner, J. Möller (Eds.), Digital Twins. ABE, vol. 176 (pp. 71–96). Springer. https://doi.org/10.1007/10_2020_149
Kritzinger, W., Karner, M., Traar, G., Henjes, J., & Sihn, W. (2018). Digital twin in manufacturing: A categorical literature review and classification. IFAC-PapersOnline, 51(11), 1016–1022. https://doi.org/10.1016/j.ifacol.2018.08.474
Brandtstaedter, H., Ludwig, C., Hübner, L., Tsouchnika, E., Jungiewicz, A., & Wever, U. (2018). Digital twins for large electric drive trains. In 2018 Petroleum and chemical industry conference Europe (PCIC Europe) (pp. 1–5). IEEE. https://doi.org/10.23919/PCICEurope.2018.8491413
Rasheed, A., San, O., & Kvamsdal, T. (2020). Digital twin: Values, challenges and enablers from a modeling perspective. IEEE Access, 8, 21980–22012. https://doi.org/10.1109/ACCESS.2020.2970143
Hartmann, D., Herz, M., & Wever, U. (2018). Model order reduction a key technology for digital twins. In W. Keiper, A. Milde, S. Volkwein (Eds.), Reduced-Order Modeling (ROM) for Simulation and Optimization (pp. 167–179). Springer. https://doi.org/10.1007/978-3-319-75319-5_8
Adamou, A.A., & Alaoui, C. (2023). Energy efficiency model-based digital shadow for induction motors: towards the implementation of a digital twin. Engineering Science and Technology, an International Journal, 44, 101469. https://doi.org/10.1016/j.jestch.2023.101469
Pliugin, V., Petrenko, O., Grinina, V., Grinin, O., & Yehorov, A. (2017). Imitation model of a high-speed induction motor with frequency control. Electrical Engineering & Electromechanics, 6, 14–20. https://doi.org/10.20998/2074-272x.2017.6.02
Pliuhin, V., Zablodskiy, M., Sukhonos, M., Tsegelnyk, Y., & Piddubna, L. (2023). Determination of massive rotary electric machines parameters in ANSYS RMxprt and ANSYS Maxwell. In O. Arsenyeva, et al. (Eds.), Smart Technologies in Urban Engineering. STUE 2022. LNNS, vol. 536 (pp. 89–201). Springer. https://doi.org/10.1007/978-3-031-20141-7_18
Pliuhin, V., Tsegelnyk, Y., Plankovskyy, S., Aksonov, O., & Kombarov, V. (2023). Implementation of induction motor speed and torque control system with reduced order model in ANSYS Twin Builder. In D.D. Cioboată (Eds.). International Conference on Reliable Systems Engineering (ICoRSE) - 2023. ICoRSE 2023. LNNS, vol. 762 (pp. 514–531). Springer. https://doi.org/10.1007/978-3-031-40628-7_42
Pliuhin, V., Aksonov, O., Tsegelnyk, Y., Plankovskyy, S., Kombarov, V., & Piddubna, L. (2021). Design and simulation of a servo-drive motor using ANSYS Electromagnetics. Lighting Engineering & Power Engineering, 60(3), 112–123. https://doi.org/10.33042/2079-424X.2021.60.3.04
Pliuhin, V., Zaklinskyy, S., Plankovskyy, S., Tsegelnyk, Y., Aksonov, O., & Kombarov, V. (2023). A digital twin design of induction motor with squirrel-cage rotor for insulation condition prediction. International Journal of Mechatronics and Applied Mechanics, 2023(14), 185–191. https://doi.org/10.17683/ijomam/issue14.22
Bensalem, Y., & Abdelkrim, M.N. (2016). Modeling and simulation of induction motor based on finite element analysis. International Journal of Power Electronics and Drive Systems, 7(4), 1100–1109. https://doi.org/10.11591/ijpeds.v7i4.pp1100-1109
Mersha, T.K., & Du, C. (2021). Co-simulation and modeling of PMSM based on ANSYS software and Simulink for EVs. World Electric Vehicle Journal, 13(1), 4. https://doi.org/10.3390/wevj13010004
Ferkova, Z. (2014). Comparison of two-phase induction motor modeling in ANSYS Maxwell 2D and 3D program. In 2014 ELEKTRO (pp. 279–284). IEEE. https://doi.
org/10.1109/ELEKTRO.2014.6848902
Tikhonova, O., Malygin, I., & Plastun, A. (2017). Electromagnetic calculation for induction motors of various designs by “ANSYS maxwell. In 2017 International Conference on Industrial Engineering, Applications and Manufacturing (ICIEAM) (pp. 1–5). IEEE. https://doi.org/10.1109/ICIEAM.2017.8076294
ANSYS Inc. (2022). ANSYS Twin Builder Reference Guide.
Schilders, W. (2008). Introduction to model order reduction. In W. Schilders, H.A. Vorst, J. Rommes (Eds.), Model Order Reduction: Theory, Research Aspects and Applications. MATHINDUSTRY, vol. 13 (pp. 3–32). Springer. https://doi.org/10.1007/978-3-540-78841-6_1
Li, X., Niu, W., & Tian, H. (2024). Application of digital twin in electric vehicle powertrain: A review. World Electric Vehicle Journal, 15(5), 208. https://doi.org/10.3390/wevj15050208
Duan, H., & Tian, F. (2020). The development of standardized models of digital twin. IFAC-PapersOnLine, 53(5), 726–731. https://doi.org/10.1016/j.ifacol.2021.04.164
Guinea-Cabrera, M.A., & Holgado-Terriza, J.A. (2024). Digital twins in software engineering – A systematic literature review and vision. Applied Sciences, 14(3), 977. https://doi.org/10.3390/app14030977
Guo, H., Wang, S., Shi, J., Ma, T., Guglieri, G., Jia, R., & Lizzio, F. (2024). Dynamically updated digital twin for prognostics and health management: Application in permanent magnet synchronous motor. Chinese Journal of Aeronautics, 37(6), 244–261. https://doi.org/10.1016/j.cja.2023.12.031
Liu, L., Guo, Y., Yin, W., Lei, G., & Zhu, J. (2022). Design and optimization technologies of permanent magnet machines and drive systems based on digital twin model. Energies, 15(17), 6186. https://doi.org/10.3390/en15176186
Ibrahim, R.A., & Zakzouk, N.E. (2022). A PMSG wind energy system featuring low-voltage ride-through via mode-shift control. Applied Sciences, 12(3), 964. https://doi.org/10.3390/app12030964
Ibrahim, M., Rjabtšikov, V., & Gilbert, R. (2023). Overview of digital twin platforms for EV applications. Sensors, 23(3), 1414. https://doi.org/10.3390/s23031414
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2024 Lighting Engineering & Power Engineering
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
The authors that are published in this journal agree with the following terms:
- The authors reserve the right of authorship of his work and pass to the journal the right of first publication of this work is licensed under a Creative Commons Attribution License, which allows others to freely distribute published work with reference to authors of original works and works first published in this journal.
- The authors have the right to enter into a separate additional agreement for non-exclusive distribution of work in the form in which it was published in the magazine (for example, to place work in electronic storage agencies or publish as part of the monograph), providing the reference to the first publication in this journal.
- Journal policy allows and encourages the placement by the authors on the Internet (eg, in storage facilities or personal websites) the manuscript of the works before the submission of the manuscript to the editor as well as during its editorial processing, as it contributes to productive scientific discussion and has a positive impact on efficiency and dynamics citing published work (see. The Effect of Open Access).